Healthcare Benefits | Sunflower Ultrasonic

Solutions for the
Healthcare Industry.

Ultrasonic cleaners have become indispensable equipment in the healthcare sector due to their effectiveness, consistency, and sterilization support. These devices play a vital role in maintaining high standards of hygiene and infection control in healthcare settings, ultimately contributing to improved patient outcomes. By increasing efficiency, prolonging instrument life and being easy to operate, they positively impact the SPD’s bottom line.

This equipment is commonly used to clean dental and surgical instruments, optical, podiatry and medical components as located in general practice and hospitals. Ultrasonic cleaning tanks can also be found in scientific research labs involved with Cell Disruption, Mixing, Extraction and pharmaceutical sonochemistry.

How a Sunflower Ultrasonic Cleaner Tank Works

Sunflower Ultrasonic tanks provide the cleaning power required to remove remnant soils from intricate medical instruments. In sterile processing, these ultrasonic cleaners use powerful sound waves to create cavitation capable of removing residual soils from complex healthcare equipment.

Essentially Ultrasonic tank cleaners work on the basis of:

Detergents
Cavitation
Flow/Sonic Irrigation

Instruments are fully submerged in a specialized cleaning detergent supported by a customized basket or holder. The ultrasonic cleaner then creates high-frequency sound waves that agitate the solution.

Generation of Ultrasonic Waves

Ultrasonic systems consist of generators and transducers. The generators produce high-frequency electrical signals, which transducers convert into vibrations to agitate the solution. Some systems mount the transducers to the bottom of the tank. Since the ultrasonic waves are coming up from the bottom of the tank, cavitation may only reach instruments in the bottom tray.

Larger size ultrasonic tanks can have additional built in or mounted transducers to the sides of the tank to evenly distribute the cleaning process over multiple layers of trays.

CAVITATION

As the ultrasonic waves pass through the solution, they create alternating high and low-pressure cycles. During the low-pressure cycle, small bubbles are formed. When the high-pressure cycle occurs, these bubbles rapidly collapse or implode in what is known as cavitation.

Bubbles imploding across the instrument's surfaces act like scrubbers and remove contaminants from the devices' surfaces. Recommended frequency for instrument cleaning is between 40 KHz to 70 KHz
Sterile processing is important

The proper cleaning and sterilization of medical instruments and devices can prevent HAIs and SSIs by preventing the spread of pathogens from one patient to another. Ultrasonic cleaners play a crucial role in sterile processing due to their effectiveness in cleaning medical instruments and improving sterilization.

SEAMLESS SETUP

ENERGY EFFICIENT

BUILT TO LAST

Why Ultrasonic cleaning is essential to the healthcare system:

Cleaning: It efficiently removes dirt, debris, and contaminants from the surface of medical instruments. This process allows for thorough cleaning even in hard-to-reach areas, like joints, box locks and inside lumens.

Time-saving: Compared to manual cleaning methods, ultrasonic cleaning can significantly reduce cleaning time. They can clean multiple instruments simultaneously, leading to increased efficiency and productivity in Healthcare settings where time is of the essence to keep operating rooms humming.

Consistent results: Ultrasonic cleaning provides consistent and reliable results, ensuring medical instruments are cleaned thoroughly every time. This consistency is vital for maintaining strict hygiene standards and preventing the spread of infections in healthcare facilities.

Preservation of instruments: Ultrasonic cleaning is gentle on delicate medical instruments, minimizing the risk of damage or corrosion. It can be used on complex robotic instruments and other devices with small components. This helps prolong the lifespan of expensive equipment, reducing the need for frequent replacements and saving hospital resources in the long run.

Sterilization support: While ultrasonic tanks primarily focus on cleaning, they can also complement sterilization processes by removing stubborn contaminants that may interfere with sterilization effectiveness. With a combination of detergent and cavitation, they can break up and remove biofilm that may be hiding bacteria. This ensures that instruments are thoroughly cleaned before undergoing sterilization, enhancing overall infection control measures.

User-friendly: Ultrasonic cleaners are relatively easy to operate, requiring minimal training for hospital staff. This simplicity allows for seamless integration into existing workflows, making them an indispensable tool for busy healthcare environments.

Compliance with regulations: Healthcare facilities are subject to stringent regulations and standards regarding instrument cleaning and sterilization. Ultrasonic cleaners help the healthcare sector meet these regulatory requirements by providing a reliable and efficient method for instrument cleaning, thus ensuring compliance and maintaining patient safety. They often are recommended or required by instrument instructions for use.

Applications - Dental and surgical instruments, optical, podiatry, general practice, hospitals, medical components